EzCad3 & JCZ

Every EzCad3 Pen Parameter, Explained for Jewelers

Struggling with EzCad3's pen parameters? We break down every setting—speed, power, frequency, pulse width, Laser Off TC—with practical examples from our silver jewelry workshop.

Every EzCad3 Pen Parameter, Explained for Jewelers

If you run a fiber laser with a JCZ controller, you know that EzCad3 is the software that drives it. And if you've ever tried to dial in a new material or a tricky engraving, you've stared at the list of EzCad3 parameters in the pen settings, wondering what each one actually does. Our workshop in Málaga has been there, losing silver to problems we just couldn't solve because we didn't understand the settings.

This article is the guide we wish we'd found two years ago. We'll explain every common EzCad3 pen setting, one by one, using analogies and grounding them in what happens on the bench with sterling silver.

The Core Trio: Speed, Power, and Frequency

These three settings are often adjusted together, and understanding their individual effects is key to getting the results you want, whether cutting or engraving.

Speed: How Fast the Spot Moves

The Speed parameter in EzCad3 controls how fast the galvo mirrors drag the laser spot across your material. Think of it like driving a car: the faster you go, the less time you spend in any one spot.

Power (%): The Average Energy

Power (%) sets the average power output of your laser source as a percentage of its maximum. On our 100 W MOPA source, for instance, 95% power delivers 95 watts of average power.

Frequency (kHz): Pulses Per Second

The Frequency (kHz) parameter dictates how many individual laser pulses are fired per second. This is one of the most counter-intuitive, yet critical, EzCad3 parameters.

MOPA-Specific: Pulse Width

If you have a MOPA fiber laser source, you'll have a Pulse Width (ns) setting. Q-switched lasers do not offer this control.

The Hidden Timings: TC Parameters and Jump Settings

These are the parameters that often cause the most head-scratching and infuriating stray marks. Understanding them is crucial for clean work.

Laser Off TC (µs): Letting the Beam Die

The Laser Off TC (Time Compensation) parameter sets the delay after the laser finishes marking a segment before the galvo head is allowed to jump to the next segment. Its job is to ensure the laser beam has completely died out.

Jump Speed (mm/s): How Fast You Move Between Marks

This parameter defines how fast the galvo head travels between marked segments when the laser beam is turned off.

Min/Max Jump TC (µs) and Polygon TC (µs): Corner and Start/End Delays

These "Time Compensation" parameters introduce small delays to allow the galvos to settle at specific points:

Shaping Your Mark: Contour and Spot Compensation

These settings dictate the final appearance and fidelity of your marked designs.

Contour: An Outline Pass

When you fill an area (hatch), EzCad3 often enables a Contour pass by default. This marks an extra outline around the filled area.

Spot Width and Compensation: The Real Kerf

Your design software draws lines with zero width. Your laser does not. Every marked line or engraved edge comes out fattened by roughly half a laser spot diameter on each side.

Real-World Recipes from Our Bench

Here are some of the EzCad3 pen settings and recipes we use daily in our jewelry workshop for sterling silver. Remember, these are our machine, our source, and our material—always test on scrap before applying to a valuable piece.

Cutting Sterling Silver

For cutting sterling silver sheet on our 100 W MOPA fiber laser, we use these core settings:

The number of passes varies significantly with thickness:

Silver Thickness (mm) Passes (approx.)
0.3 2
0.5 6
0.8 17
0.9 21
1.0 28-29

Pass count, not power, is the lever for getting through. Turning the power up on a job that won't cut usually just widens the kerf and heats the piece excessively.

Engraving for Enamel Filling

Jewelry that will be filled with enamel needs real depth, not just a surface mark. The recess has to hold the enamel securely. For this, we prioritize individual pulse energy by lowering the frequency:

More passes at these settings is the predictable way to go deeper. Sharp, vertical-ish walls hold enamel better, which is another reason to compensate for the spot width instead of letting the mark spread.

Fixing Stray Lines: A Workshop Breakthrough

As discussed, those infuriating "random" lines across your engraving are almost always the laser leaking during jumps. For us, it boiled down to two issues:

  1. Jumping too slowly: Our initial mistake was lowering the jump speed. Returning it to 2000 mm/s made a dramatic difference.
  2. Laser Off TC too short: We were jumping with a live beam. Setting the Laser Off TC to 100 µs ensured the beam died before the head moved.

A detailed photo engraving can contain more than ten thousand jumps. At that count, even a tiny leak per jump paints a visible mesh. Ordering the fill so jumps stay short and land on already-marked (dark) areas also helps to hide any residual leakage. Getting these parameters right also relies on a perfectly dialed-in focus height, a topic we've covered in detail before in Fiber Laser Focus Height: Why Your Cuts Fail and How to Fix It.

Practical Takeaways for Your Workshop

After years of daily operation, these are the lessons we'd pass on:

  1. Test Everything on Scrap: Our numbers are a starting point for our machine and material. Your setup will be different. Always prove any recipe on scrap metal before touching a valuable piece.
  2. Understand Frequency: For depth (cutting through or deep engraving), prioritize lower frequency to get fatter, more energetic individual pulses. For fine, delicate surface marks, use higher frequencies.
  3. Compensate for Spot Width: If your detailed engravings or small text turn into blurry blobs, try shrinking the marked area by 0.05 mm or so in your design software. Your laser spot will fill it back out, preserving detail.
  4. Dial in Your Jump Settings: If you have stray lines, check your Laser Off TC (aim for 100 µs) and your Jump Speed (aim for 2000 mm/s). These two EzCad3 pen settings are critical.

Before we close, a critical reminder: a fiber marking laser is a Class 4 device. The invisible 1064 nm beam and its reflections cause instant, permanent eye damage. Always wear laser safety glasses rated for 1064 nm (with suitable OD) and ensure proper fume extraction. Never leave a running job unattended. Physical interlocks are your real safety.